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Dispersing and Milling / Milling System

- Impact Pulveriser
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Milling System

Certain materials such as lubricating greases & food pastes may require the removal of entrapped air during the process prior to packing. This machine has been developed with an online deaerating system whereby entrapped air is removed after the material is passed thru the mill. A specially designed deaerating chamber with adjustable orifice plates placed in a vacuum chamber accomplishes this online.

 

 

CONSTRUCTION:
Toothed Colloid Mill suitable for fine grinding, dispersing and homogenizing in one single operation. The Mill consists of a SS304 assembled housing inside, which are fitted 3 stage, Toothed Rotor and Stator grinding elements. The material is fed through a flanged connection and is forced to shearing, dispersing, mixing & homogenizing action between the rotor and stator. The rate and degree of the above process can be finely controlled during operation by adjusting the gap between the rotor & stator by means of two levers provided. The mill is mounted on a sturdy base frame and can be installed without foundation bolts if desired. All rotating parts are balanced and well lubricated for trouble free operation. The shaft is installed in a leak proof housing complete with bearings, ~O~ rings and oil seals. The electric motor provided is of __ HP 3 Ph 50 cycles, 400 / 440 V, 3000 RPM.

COOLING ARRANGEMENT:
A SS 304 jacket complete with inlet and outlet connections is provided to cool the grinding chamber which subsequently cools the product.

FEED PUMP:
Feed Pump Comprising of a __ HP, 3 Ph, 415 V, electric Motor driving a gear pump complete with ~V~ groove pulleys and ~V~ belts is mounted on a M.S fabricated base frame
Qty ………… 1 No.

DISCHARGE PUMP:
Discharge Pump comprising of a __ HP, 3 Ph, 415 V, electric Motor driving a gear pump complete with ~V~ groove pulleys and ~V~ belts is mounted on a M.S fabricated base frame. HYPO 50 MM PUMP.
Qty ………… 1 No.

DEAREATOR :
The unit consists of a M.S. fabricated deareating chamber inside, which are installed two nos deareating S.S. 304 plates with one being fixed and the other movable so as to vary the areation gap between plates. A __ HP, 3 ph, 415 V vacuum pump having a displacement of 150 LPM (5cfm) is connected to the deareator for removing displaced air.

PANNEL:
An electric panel box fabricated out of 16 swg M.S. Sheets consisting of the following operation.
Mill Motor "on" and "off" with ampmeter.
Feed pump "on" and "off" with ampmeter.
Disch Pump "on" and "off" with ampmeter.
Vaccum Pump "on" and "off" with ampmeter.
Indicating lamps for all motors.
The pannel will be powder coated.

SKID:
The entire unit is mounted on a M.S. fabricated skid, which is provided with pads for floor mounting.

Interconnecting Pipelines:
The inlet will comprise of a 50 mm flanged connection. Balance interconnecting pipeline will be in M.S. construction seamless pipes of 50 mm. All flanges will be 50 mm SORF ASA 150 table. A "T" fitting with flange will be provided at the discharge end of the mill. The vacuum inlet will be of rigid pipe connections. All valves will be ball type valves of 50 mm. With flanged connection in C.S. construction.

FINISH:

The entire unit is painted with metal primer and two coats of polyurethane paint.
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