MODEL

MAIN MOTOR HP

OUTPUT LTRS PER MIN /HR

SFPM - 5

5

0.5 / 30

SFPM - 10

10

1.0 / 60

SFPM - 20

20

2.0 / 120

SFPM - 40

40

3.5 / 210

SFPM - 60

60

4.0 / 240

SFPM - 80

80

4.5 / 270

SFPM - 100

100

5.0 / 300

Technical Advantages of SF High Speed Pearl Grinder Mill
1. The process time of SF Pearl Mill is reduced from 72 hours of normal mill to just 4-8 hours for the batch volume of 250/500/750/1000/1500/2000/2500 kgs of slurry, depending on the model of mill.
2. The power costs to run the Pearl Mill is just 10 % to 15 % compared to Ball Mill grinding.
3. The drastically reduced waiting period to get the milled slurry in compounding of Latex, helps to plan faster the production.
4. Very Less space of approx 10 to 20 % of ball milling is required for pearl milling production.
5. The ease of processing volume between the 25 kgs to 500/1000 kgs batch size makes the mill very popular with the milling/compounding section personnel’s.
6. The fall out of chemical’s being almost to ZERO VALUE, the losses of chemicals from latex is very low, thus all valuable chemicals added to improve the quality is ensured to be present in the latex. Further loss of Down Time to clean the lines due to fall out is also reduced a lot, thus saving to the cost of running the dip lines.
7. Design of Pearl Mill is very compact and much lighter weight.
8. Very low moving load (between 20 to 80 kgs ) /inertia, while mill is in use, makes lot of power saving possible.
9. Possible to run the mill with slurry input of 10 to 25/30 microns to get below 1 – 2 micron average particle size, at the same time the slurry inputs may go to higher value of 100 to 250 microns, still the machine giving same below one micron average particle size, amazing task, impossible for the other type of dispersions mills.
10. The products like Sulfur/TiO2/ZnO/Antioxidants/Accelerators etc. are having similar milling time or similar processing capability. (Which is not the case with other type of mills).
11. The chemicals can be individually milled or mixed and milled giving the similar best results in same time, is the uniqueness of pearl grinder mill, highly appreciated by the user of mill.
12. The noise & vibration levels are very low, making lot of saving of power bills.
13. The mills are provided generally with spares good to run the mill trouble free for 2 year’s time (this feature is not provided by other dispersion mill supplier).
14. Tools & Accessories are provided to run the mill, very smoothly, very easy for production & engineering team to handle the mill.
15. Built in safety features /electric interlocks to prevent misuse /damages.
16. Very easy to run the pearl mill / maintenance free machine. Long time between the mean frequency of breakdown, makes the user of mill, greatly comfortable, when the mill is installed to take care of critical dispersion duty.
17. The average costs of maintenance of the pearl mill, is very low, as the spares are priced at very reasonable price. (The generally yearly expenses for mills is between US $ 400 to 1200, depending on the model of machine & total time the mill is used), the figure of such maintenance costs if worked on the basis of ton of slurry processed, turns to be very - very small amount. (almost negligible i.e. US $ 2 to 5 / 1000 Kgs. of slurry milled).
18. The layout/arrangement provided are, made user friendly to ensure the mill can be operated & maintained by normally intelligent work force, avoiding higher wage expenses of user to have highly technically skilled workforce.
19. Free Services of Senior Engineer provided to commission the mill at site of customer.
20. Last, but not the least, the payback period is generally less than 12 months, had made the Pearl Mill, very much popular, with the users of mill.